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Flex Feeding & Bin Picking System Integrators

Customized Part Handling Automation That Works – Every Time

Improve throughput and quality with flex-feeding automation and bin-picking systems that adapt to different part orientations. PMI2’s robotic part-handling solutions reduce manual bottlenecks, allowing teams to focus on higher-value work.

Request Flex Feeding or Bin Picking Solutions

an automated robotic arm picking parts from assorted bins

What’s Holding You Back?

Even experienced manufacturing teams face challenges that slow automation initiatives.

  • Unreliable Vision Systems

    Traditional vision systems struggle with mixed or random part orientations, leading to mispicks and downtime.

  • Manual Labor Bottlenecks

    Manual part feeding is slow and error-prone.

  • ROI Uncertainty

    Automation investments feel risky without a clear ROI.

  • Deployment Concerns

    New technology can raise concerns about production downtime, disruption, and retraining.

close-up of hand manually placing clear plastic machined component from metal parts on manufacturing workstation, highlighting manual labor challenges and quality inspection bottlenecks that automation can solve

Integrate with Confidence

At PMI2, we guide manufacturers through a low-risk automation journey from start to finish.

  • High-Mix Expertise

    Decades of experience in high-mix part handling help ensure even random assortments of parts can be fed and picked with precision.

  • Scalable & Modular Systems

    Flexible, modular automation cells allow you to start small and expand as production demands increase.

  • FANUC Integration

    We specialize in FANUC robot integration and can retrofit into existing workflows. The result is a turnkey bin picking solution that fits into your line with minimal changes.

  • Low-Friction Deployment

    From simulation to setup, we minimize disruption with clear ROI metrics and targeted training to enable adoption

fanuc robot integration for automated bin picking and part handling showing vision-guided industrial robots in modular manufacturing automation cell

What You Get with PMI2 Flex Feeding & Bin Picking

Precision & Accuracy
AI-supported vision systems detect part orientation and improve pick rates.
Collision Detection
Sensors and motion planning help prevent collisions and jams that can damage parts or equipment.
Mechanical Separation
Servo-driven and vibratory feeder surfaces spread and orient complex part geometries for reliable picking.
Integration Flexibility
Quick-change feeder bowls and adaptable programming support fast changeovers and multi-part feeds.
Automated Quality Control
High-speed cameras inspect parts before assembly to reduce defects and rework.
Scalable Design
Modular systems allow additional feeders or robots to be added as needed while controlling operating costs.

See It in Action: FANUC Robot Demo

Backed by FANUC integrator certification, our team deploys durable robotic systems designed for durability, safety, payloads of up to 300 kilograms.

See our Business Value Matrix to understand how these solutions drive ROI and performance gains. Evaluate Automation Opportunities

graphic highlighting key performance gains from PMi2 automation, showing a 75% reduction in downtime, redeployment of up to two operators per cell, an error rate under one percent with vision‑guided picking and inspection, deployment in under two weeks, and an average payback period under twelve months

Proof of Operational Impact

When PMi2 flex feeding and bin picking solutions are deployed, manufacturers see measurable improvements.

Ready to calculate your ROI? Contact Us.

Industries

PMI2’s flex feeding and bin picking systems help manufacturers across a range of industries.

photo of automotive parts that require cnc machining during some stage of manufacturing

Automotive

Automating part feeding across vehicle models helps reduce changeover delays and improve line reliability.Automotive

Close-up of Silicon Die being Extracted from Semiconductor Wafer and Attached to Substrate by Pick and Place Machine. Computer Chip Manufacturing at Fab. Semiconductor Packaging Process.

Electronics

Flexible bin picking improves accuracy when handling delicate, varied components.Electronics

Military vehicles convoy

Defense

Automated feeding enables complex assemblies while meeting strict quality standards.Defense

Oil pump jacks at sunset sky background

Energy Production

Bin picking systems help stage heavy or hazardous parts while reducing manual handling risks.Energy Production

Empty Operation Room In Hospital

Medical

Automated feeding reduces manual contact and supports accuracy and traceability.Medical

A modern 3D printer printing a metal turbine in an example of metal additive manufacturing

Additive Manufacturing

Automating post-print handling shortens changeovers and adapts to changing geometries.Additive Manufacturing

image of automation equipment producing industrial-products

Industrial Products

Flexible feeding helps manage mixed-component production and reduce downtime.Industrial Products

Racks of servers in data center

Data Centers

Automated handling facilitates high-volume assembly of server and infrastructure components.Data Centers

Let’s Talk

Speed, Quality, and Innovation in One Place

Optimize your part handling process today. Request an ROI assessment or book a demo to see PMi2 flex feeding systems in action.

Contact Us

FAQs

Vision-guided bin picking systems are highly reliable in real production, especially in high‑mix automation environments. Modern 3D vision and AI-supported picking software deliver consistent accuracy across shifts, reducing the variability common in manual part handling. Manufacturers typically see stable cycle times and repeatable performance once the system is tuned.

Most manufacturers see a strong ROI from flex feeding automation, often achieving payback in under 12 months. A PMI2 flex feeding and bin picking system reduces manual labor, increases throughput, and lowers scrap from inconsistent material handling. PMI2 can provide a detailed ROI model based on your SKUs, cycle times, and labor costs before you commit.

Integration is straightforward. PMI2 designs bin-picking systems and flex-feeding automation cells to drop into existing lines with minimal disruption. Our team handles FANUC robot integration, PLC communication, and mechanical interfaces to conveyors or work cells. Most deployments are completed in a few weeks and scheduled during planned downtime to reduce risk.

Yes. Flex feeding systems are built for high‑mix automation and rapid changeovers. Operators can load a new recipe or swap feeder tooling in minutes, enabling fast transitions between SKUs without the downtime of traditional robotic feeding systems. This makes flex feeding ideal for contract manufacturing and high‑SKU environments.